Fanuc motorlaringizni eng yaxshi holatda saqlash uchun 7 qadam!

Regular maintenance is critical to the life and performance of Fanuc motors. By investing time in routine maintenance, you can improve efficiency, reduce unplanned downtime and ensure reliable operation. This article provides essential tips to help you effectively maintain your Fanuc motors.

Understanding Your Fanuc Motors

Fanuc offers a variety of motor types, including AC, DC and servo motors. Each type has unique characteristics and applications. Key components of a typical motor include the stator, rotor, and encoder. To better maintain your motor, understand the role each component plays in overall motor performance.

Dvigatelni qanday saqlash kerak

1. Xizmat ko'rsatish dasturini ishlab chiqish

Har bir ta'mirlash vazifasi qanchalik tez-tez bajarilishi kerakligini aniqlaydigan texnik xizmat ko'rsatish jadvalini ishlab chiqing - kundalik, haftalik, oylik yoki choraklik. Tekshiruvlar, moylash va sinovlar kabi barcha kerakli vazifalar bajarilganligiga ishonch hosil qilish uchun nazorat ro'yxatlaridan foydalaning, bu sizning motoringiz sog'lig'ini kuzatishni osonlashtiradi.

2. Clean Fanuc motors

Chang va qoldiqlar dvigatelning ishlashiga to'sqinlik qilishi mumkin. Muntazam tozalash haddan tashqari issiqlik va aşınmayı oldini olishga yordam beradi. Tashqi va ichki qismlardan kirni muloyimlik bilan olib tashlash uchun siqilgan havo va yumshoq cho'tkadan foydalaning. Xavfsiz va samarali tozalash jarayonini ta'minlash uchun nozik qismlarga zarar etkazishi mumkin bo'lgan kuchli kimyoviy moddalardan foydalanmang.

3. Rulmanlarni tekshiring va almashtiring

Check for signs of wear including abnormal noise, vibration or overheating. Regularly inspect the bearings for signs of damage and replace them as needed to maintain optimum performance. The following can be referred to regarding the replacement of Fanuc spindle motor bearings:

• Shpindelli dvigatel podshipniklari nozik ish qismlari bo'lib, demontaj kuchi to'g'ridan-to'g'ri podshipniklar to'pi yoki tashqi halqaga ta'sir qilmasligi kerak, ya'ni shpindeldagi podshipniklarni demontaj qilish va yig'ishda kuch shpindelning ichki halqasiga ta'sir qilishi kerak. rulmanlar, rulmanlarning aniqligini kamaytirmaslik va ularning hayotiga ta'sir qilmaslik uchun.
  
• Yig'ish rulmanlari, burchakli kontaktli podshipniklar konfiguratsiya bir xil bo'lganda ta'minlanishi va demontaj qilinishi kerak (eslatma: rulmanning ichki halqasi yoki bir tomonining tashqi halqasining uchi keng, ikkinchi tomoni tor, noto'g'ri o'rnatmang, aks holda bu siqilishga olib keladi. ichki va tashqi halqalarni ajratish, shpindelning radiusli chiqishi, podshipniklar shikastlanishi oson)
  
• Shpindel motorini muntazam almashtirish surtma, maxsus yuqori tezlikda lityum surtma uchun surtma.
  
• Ovoz yoki tebranish anomaliyalarida topilgan milya dvigatelining ishlashi, podshipniklarni tekshirish uchun to'xtatilishi kerak, shikastlanmagan, agar kerak bo'lsa, yangi podshipniklarni almashtiring, g'ayritabiiy hidlar yoki elektr ta'minotini o'chirish natijasida chiqarilgan ish, megavatt metrga dvigatelni kiritish. stator qarshiligi, masalan, yonish uchun 0 qarshilik, stator bobini bilan almashtirilishi kerak.
  
• Birinchi 93 # standart suvga cho'mishda 15 daqiqa davomida rulmanlarni tozalash, cho'tkasi bilan kir yuvish, har safar toza tozalashni uch martadan ortiq qo'llashda, toza bo'lmaganda aylantirish, quritilishi va yuqori tezlikda lityum bo'lishi qat'iyan man etiladi. yog ', yog'ni to'ldirish miqdori rulman maydonining taxminan 20% -50%.

4. Elektr aloqalarini tekshiring

Vaqti-vaqti bilan barcha ulanishlarni korroziya, aşınma yoki bo'shashmaslik belgilarini tekshiring. Bo'shashgan ulanishlarni mahkamlang va korroziyani mos keladigan elektr kontaktli tozalash vositasi bilan olib tashlang.

5. Dvigatel haroratini kuzatib boring

Haroratning o'zgarishi vosita ishiga jiddiy ta'sir qilishi mumkin. Dvigatelning ish haroratini muntazam ravishda kuzatib borish uchun termal sensordan foydalaning. Haddan tashqari issiqlikning oldini olish uchun sovutish tizimining to'g'ri ishlashiga ishonch hosil qiling. Agar harorat tavsiya etilgan darajadan oshsa, yuzaga kelishi mumkin bo'lgan sabablarni o'rganing va tuzatish choralarini ko'ring.

6. Moylash choralari

Proper lubrication reduces friction and wear on Fanuc motors. Use the manufacturer's recommended lubricant and observe proper usage. Avoid excessive lubrication, which attracts dirt and causes additional wear. Develop a lubrication program to track when and where lubrication is applied.

7. Sinov dvigateli bajarish

Muntazam ishlash testlari muammolarni kuchayishidan oldin aniqlashi mumkin. Dvigatel funktsiyasini baholash uchun tebranish tahlili, elektr sinovi va yuk sinovi kabi testlarni bajaring. Potentsial muammolarni erta aniqlashga yordam berish uchun test natijalarini yozib oling va vaqt o'tishi bilan ishlash tendentsiyalarini kuzatib boring.

Xulosa

In conclusion, maintaining Fanuc motors is critical to ensuring their efficiency and reliability. By implementing a proactive maintenance strategy and following the tips outlined in this article, you can extend the life of your motors and improve overall operating performance. Use these methods to get the best results and minimize costly downtime. For expert assistance with maintenance or repairs, please feel free to contact bizning jamoa Songveyda!